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技术规格
Equipment
Book Block Feeder (Automatic) – Kolbus XSL260
- Year of manufacture: 2002
- Automatic book block feeder for the perfect binding line
Gathering Machine – Kolbus ZU 840
- Year of manufacture: 2002
- Hand feeding station
- 22 gathering stations
- 16 streamfeeders, type STA840, year of manufacture 2008
- 2 crane systems, Grama CL 31, year of manufacture 2008 (for the streamfeeders)
- ATC (Automatic Thickness Control)
Binder – Kolbus KM 491.P
- Year of manufacture: 2002
- Infeed incl. coupling to the gathering machine (ZU 840)
- 32 clamps
- Stream cover feeder
- Co-Pilot
- 2 milling stations (spine preparation)
- Spine gluing: 2 stations (1x Hotmelt, 1x PUR)
- Side gluing: Hotmelt
- Nipping and pressing station
- Gauze application unit
- HIMMEL High Frequency Dryer
Premelter / Glue Units
- Robatech Premelter ICS 80, year of manufacture 1996
- Kolbus LH 370 Premelter, year of manufacture 2002
- Robatech RobaPur Premelt 20 MOD ICS-A, year of manufacture 2013
Drying Conveyors
- 2x Kolbus XAF 660 drying towers, year of manufacture 2002
Intermediate Delivery – Kolbus TS.Z
- Year of manufacture: 2012
Stacker – Kolbus XRS 130
- Year of manufacture: 2002
- Positioned directly after the intermediate delivery (TS.Z)
Three-Knife Trimmer – Kolbus HD 142.P (Optional also with 2004 Kolbus HD 152.P)
- Year of manufacture: 2008
Infeed after the intermediate delivery (TS.Z)
- Infeed with timing lock and intermittent roller
- Right infeed with alignment edge in running direction right, for product orientation
- Automatic alignment in the cutting station
- Integrated counting and stacking
- Prepared for speed synchronization with downstream machines
Cutting Unit
- Trim type: three-sided trimming (head, foot, front edge)
- Chip removal via air nozzles integrated in the knife holders; prepared for connection to a central chip extraction system
- Automatic central lubrication system
- Small format device
Control System
- Co-Pilot console with touchscreen display
- Production selection and format memory
- Operator-guided format changeover
- Automatic format setting
- Automatic clamping for side knife adjustment and press beam
- Fine adjustment via +/- buttons during production
- Product counter (job, shift, start/stop counters)
- Machine fault and material flow monitoring
Accessories
- Machine walkway, consisting of 2 aluminum ladders, ZARGES (4-step), and 1 aluminum handrail
Technical Details
Gathering Machine (ZU 840)
| Parameter | Value |
|---|---|
| Max. format | 420 x 320 mm |
| Min. format | 105 x 105 mm |
Binder (KM 491.P)
| Parameter | Value |
|---|---|
| Speed | max. 10,000 cycles/h |
| Format | max. 305 x 510 x 20 mm / 12 1/64 x 20 5/64 x 25/32" (block format); max. 290 x 510 x 65 mm / 11 27/64 x 20 5/64 x 2 9/16" (gluing only); min. 100 x 125 x 3 mm / 3 15/64 x 4 59/64 x 1/8" |
| Overall length (incl. standard infeed and stream cover feeder) | 14,720 mm / 48' 3 35/64" |
| Number of clamps | 32 |
| Electrical equipment | 230/400 V, 3-phase, 50 Hz |
Three-Knife Trimmer (HD 142.P)
| Parameter | Value |
|---|---|
| Infeed rate | 7,500 individual products/hour |
| Maximum speed | 3,900 cuts/hour |
| Maximum format | 305 × 420 × 80 mm / 12.0 × 16.5 × 3.1 in |
| Maximum format (untrimmed) | 310 × 430 × 80 mm / 12.2 × 16.9 × 3.1 in |
| Minimum format | 100 × 100 × 2 mm / 3.9 × 3.9 × 0.08 in |
| Minimum format (small format device, trimmed) | 70 × 100 mm / 2.8 × 3.9 in |
| Minimum format (small format device, untrimmed) | 75 × 104 mm / 3.0 × 4.1 in |
| Maximum stack height | 80 mm / 3.1 in |
| Maximum pressing force | 20 kN |
| Maximum waste strip width | 40 mm / 1.6 in |
| Compressed air requirement | 40 Nm³/h at 6 bar / 1,413 CFM at 87 psi |
| Chip extraction | 3,000 m³/h at ~1,000 Pa / Ø 200 mm |
| Machine length × width × height | 3,250 × 3,060 × 1,970 mm / 10.7 × 10.0 × 6.5 ft |
| Machine weight | 5,170 kg / 11,397 lbs |
| Electrical supply | 3-phase, 400 V / N / PE, 50 Hz |
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