Equipment

Reel Transport System

• MAN Roland AUROload 2.1 automatic reel feeding system
• Unpacking station
• Reel weighing station
• Paper data management with interface to ERP system

Reel Splicer

• MEGTEC D.L.C. 2100, automatic, single-web
• Integrated infeed unit
• Siemens S7 control

Web Inspection

• Erhardt & Leimer ELSIS web inspection system

Printing Units

• 4x blanket-to-blanket double printing units (4/4)
• Plate cylinders with automatic plate clamping (PPL)
• Optional: machine can also be operated with only one or two printing units

Ink & Dampening Supply

• BETZ ColorTrans ink container supply station with Lincoln ink pumps
• technotrans delta.d 400 W dampening circulation system with digidos 200 dosing
• technotrans spinclean.d auto dampening solution cleaning system
• UNISENSOR alcoprint 3000 alcohol measurement

Web Catcher & Register

• Baldwin Webcatcher S18i with DSA (Dynamic Sensor Adjustment)
• MAN Roland Color Register Control PU

Dryer

• MEGTEC Dual Dry TNV 135
• 13.5 m drying section, single-web
• Integrated thermal exhaust air purification
• Exhaust Reduction System

Chill Unit

• 6 chill rollers with two cooling water circuits (3 + 3 rollers)
• Chill roll cleaning unit
• Eltex Webmoister 70 XR electrostatic remoistening with MOISTREX MX 5000E moisture measurement
• MAN Roland InlineDensityControl (solid density measurement across the web, mounted on the chill unit)

Folder Superstructure

• Weko WFG 1.4 silicone applicator
• 2x Weko silicone units (ribbon levels 1 and 3)
• Slitting unit with two cutting units for dividing the web into 3 ribbons, motorized adjustment
• Paper dust extraction system
• 3 pairs of turner bars with parallel offset
• 3x Erhardt & Leimer ribbon web guides
• Planatol 8-DT gluing system with 3 application heads
• Planatol Softjet 6 MV fold assist system with 2 application heads on the former
• MAN Roland CutControl C automatic cut-off register control
• Eltex ribbon blocking for all three ribbons
• Motorized ½-width former (1st longitudinal fold), pointing in web direction
• Perforation unit, adjustable during production

Book Folder

• Book folder GFI-5B/1 (system 1:5)
• Cutting cylinder pair with tear-off cam system
• 5-part gripper collect cylinder
• Longitudinal perforation in the collect cylinder
• Second longitudinal fold
• Electromagnetic brake shoes, motorized engagement
• 10-part fan wheel with oval cross-section

Postpress

• Civiemme ST8000 vertical log bundle creator and palletizer

Control Station

• PECOM Basic electronic concept with 2 PressConsoles
• PECOM Extended: PressManager, PressMonitor (logbook and production report), PresetManager with CIP3 presetting and Quickstart
• PECOM LBI + PDI + PII interface package
• printnet base commercial (officeport and pressport: jobstart, jobplan, jobperform)

Auxiliary

• Fully automatic plate bending machine, MAN Roland
• Water treatment plant for dampening solution and remoistening (water softener and reverse osmosis system)

Technical Details

Possible Signatures

Technical Data